COMMERCIAL LIQUID SOAP PRODUCTION

Today, liquid soap is fast replacing solid soap, be it in the laundry or the toilet soap.  It is mostly used dish washing, car wash, laundries effects and toilet steam bath. There is a ready market for liquid soap as it demand remains stable eternally, especially it comes with good fragrance, good foaming ability, and a good colour.

LIQUID SOAP PRODUCTION
EQUIPMENTS
Mixer
Stirrer
Stamping machine
Heater
Hydrometer
Weighing scale
Packaging material
Measuring cylinder

CHEMICALS FOR MAKING SOAP
Sulphoric Acid

Textaporle
Caustic soda (Naoh) 1 kg    -please do not touch
Soda ash (light) 500 grams
Nutrisole 

Formalin
Colorant To taste
Water 30 litres
Fragrance To taste



LIQUID SOAP MAKING PROCEDURES
Prepare the Sulphoric Acid and Textaporle solution together; stir properly for fine blend
 
Prepare the caustic soda solution by dissolving 1kg of caustic soda into 4 litres of water solution;
Leave it for at least 24 Hours plus for proper blend and dissolution.

Ensure it complete 24 Hours or more to avoid your soap being corrosive on the users’ skin and clothes.
Confirm that it was a density of 1275kg/m3.

Add soda ash to the caustic soda solution and stir vigorously until well blended.
Add the Nutrisole and Formalin and continue to stirring
Add the colorant to the solution and continue stirring.
Add the fragrance and package ready for the market.


Learn more about: AN ENTREPRENEUR



LIQUID SOAP MAKING  PROCEDURES FOR PROFESSIONALS
Weigh out the formulation quantity of water
Add sodium EDTMP- ethylenediamine tetra(methylene phosphonic acid)
Add 90% of the formulation quantity of NAOH to formulate
Add lab. Mix for 10 mins.
Add GLYCERIN,
And MAGNESIUM SULFATE –HEPTAHYDRATE to the formulation.
Mix until dissolved.

Check the temperature of the batch.
The batch must be 40*c before SLES is added.
Add SLES, mix until fully dissolved.
Add FRAGRANCE.
And add DYES SOLUTION
Check PH, PH must be 6-7, before adding PARMETOL

If PH < 7, add more NAOH. If PH >7 add more LAB.
When adding NAOH /LAB to batch,
Increase speed slightly (300 – 400) until PH 6-7.
PH = decants into appropriate containers.

NB: IF THE PRODUCT HAS SEPERATED OVERNIGHT, WARM THE PRODUCT IN A WATER BATH AND MIX AT LOW SPEED (I.E 20 rpm) FOR 5 MINS BEFORE DECANTING IN BOTTLES.


1 comment:

  1. Very informative. I need more training on this, how can I here from you.

    Thanks.

    ReplyDelete