EMULSION PAINT PRODUCTION MANUAL
HOW EMULSION PAINT IS MADE - MANUFACTURING, MAKING, USES AND COMPONENTS.




Today, every painted house is painted with emulsion paints and its family. This is because it is easily accessible and relatively cheap when to compare to others. Most emulsion paint production either comes in oil base solution or water base depending on the manufacturer flair.

Great care should be taken in order to produce quality emulsion paint because sub-standard emulsion paint might kill sales revenue. Good emulsion paint must not rub off on people after painting. It must not have a residual or bad odour.    

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APPARATUS
  1. Mixer
  2. Measuring Cylinder
  3. Weighing Scale
 RAW MATERIALS QUANTITY

  1. Titanium                       17.5 litres
  2. Bermocoll                     2 litres
  3. Water                            50 litres
  4. Calcium Carbonate    5 kg
  5. Kaolin                           1 kg
  6. Ammonium                 0.5 litre
  7. Fadanol                        1 litre
  8. Acticide BG                  2 litres
  9. PVA                               2 litres
  10. Ultracab                       5 5 litres
  11. Defoamer                    0.5 litres

PROCEDURE
  1. Put the water into the mixer, add titanium dioxide and Ultracab U5 and stir for 30 minutes
  2. Add the and kaolin and half of the bermocoll and continue stirring for another 5 minutes
  3. Add the calcium carbonate and continue stirring for 20 minutes
  4. Add P.V.A and Ammonia and continue stirring
  5. Add Fadanol and continue stirring
  6. Add Acticide BG and stir for another 5 minutes
  7. Add the remaining half of bermocoll and continue stirring
  8. Add Defoamer and stir for another 2 minutes
  9. Package the paints and you are ready for the market




 AFTERSHAVE CREAM/LOTION/MOISTURIZER/BALM PRODUCTION  

Today, shaving has become a very important aspect of day to day living, making it relatively impossible to do without an aftershave cream, moisturisers, lotion or balm... Though, the best and perfect shave can must of the time causes injury or disfigurement to the important part of the body, especially sensitive skin.

Worst cases are that most times, the shaving blades wears off the outer layers of the skin, exposing it and making it defenceless against infections and e.t.c.

Beautifully, the demand of aftershave lotions and it market brands is progressively very high, especially among the men folk and barbers. This, of course, gives you a ready market right from the day you start your first production.

A good or the best aftershave lotion, cream or moisturiser balm should help restore, prevent and protect the skin irritation, infection and other sensitive skin conditions as a result of shaves. 

The production equipment, raw materials and processes are easy and accessible;    

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AFTERSHAVE PRODUCTION EQUIPMENT
  1. Measuring cylinder
  2. Mixing chamber
  3. Stirrer


RAW MATERIALS FOR AFTERSHAVE PRODUCTION
  1. Ethyl Alcohol                  60 litres
  2. Propylene glycol            4 litres
  3. Water                               35 litres
  4. Fragrance                       As desired
  5. Colourant                       As desired


PROCEDURE
  1. Dissolve the perfume and propylene glycol in the alcohol

  2. Add water slowly and stir well
  3. Allow the solution to stand for several hours
  4. Filter and pack into containers